Project Overview
FliteBrite set out to transform the traditional beer flight experience by introducing smart technology into taprooms. Their product, a smart beer paddle, enhances how customers interact with and learn about craft beer.
While the FliteBrite team brought strong expertise in electronics, they needed a partner to design and manufacture a custom enclosure that would house and protect the technology. BeraTek partnered with FliteBrite to develop, tool, and manufacture a production-ready solution that could scale with demand.
The Challenge
FliteBrite was early in its hardware development journey and faced several key challenges:
- Designing a unique enclosure for a first-of-its-kind product
- Integrating electronics into a durable, user-friendly form factor
- Preparing the product for scalable manufacturing
- Maintaining a high-quality finish suitable for commercial environments
The goal was to create a product that was both functional and visually appealing while holding up to frequent use in busy taprooms..
Our Approach
– Product Design & Development
BeraTek worked closely with FliteBrite to design a custom enclosure tailored specifically to their smart beer paddle concept.
This process focused on:
- Creating a form factor that supports embedded electronics
- Ensuring durability for repeated commercial use
- Refining the design for both usability and visual appeal
By aligning design with real-world use cases, the product was positioned for success in hospitality environments.
– Tooling & Manufacturing
Once the design was finalized, BeraTek developed the required tooling and moved into production.
The manufacturing process included:
- Injection mold development for the enclosure
- Production of high-quality plastic components
- Quality control to ensure consistency across units
This allowed FliteBrite to move quickly from development into scalable production.
– End-to-End Support
Throughout the project, BeraTek provided support across the full development cycle, enabling FliteBrite to stay focused on their core expertise in electronics and product innovation.
This included:
- Design collaboration and iteration
- Manufacturing guidance and execution
- Ongoing production support as the product gained traction
The result was a streamlined path from concept to market-ready product.
The Results
FliteBrite successfully launched the world’s first smart beer paddle, now used in taprooms across the country.
The product:
- Enhances the beer tasting experience with integrated technology
- Provides educational value for craft beer enthusiasts
- Stands out as a unique offering in the hospitality space
With a strong manufacturing foundation in place, FliteBrite continues to expand its presence and impact within the industry.
Client Feedback
“The dedicated team at BeraTek helped bring our ideas to life. Having a partner who could support our company throughout the entire process allowed us to be ultra-efficient while still manufacturing a cutting edge, high quality product.”
— Ben McDougal, FliteBrite
Why This Project Matters
The FliteBrite project demonstrates the value of combining specialized expertise. By pairing FliteBrite’s strength in electronics with BeraTek’s capabilities in design and manufacturing, the team was able to bring a completely new product category to market.
This case highlights how collaboration and full-cycle support can accelerate innovation and create standout products in competitive industries.
Website – www.flitebrite.com